Cover Image

The effect of material change on system performance in compact plate heat exchanger design

Kadir Cebeci, Sinan Güçlüer

Abstract


As a component of residential comfort systems, compact plate heat exchangers facilitate access to domestic heated water. Due to the increased demand for these solutions on the market, it has become more challenging to acquire the necessary production materials. To overcome this challenge, it is essential to implement intelligent, cost-effective solutions. This study aimed to examine and compare the influence of using different materials (AISI 304L and AISI 316L), for the top layer plate of compact brazed plate heat exchangers, on the operational efficiency of the component. The thermal performance and burst resistance of products are considered in performance evaluations. The outcome of the experimental procedure was evaluated using the methodology of finite element analysis. The Finite Element Analysis (FEA) platform was established to validate the outcomes of pressurization experiments. This innovative technology streamlines the evaluation of pressurization tests by allowing us to confirm field data without incurring additional expenses. Furthermore, this study leverages this FEA simulation platform to explore the feasibility of alternative materials for the intended applications.


Full Text:

PDF

References


M. Awais, and A. A. Bhuiyan, "Recent advancements in impedance of fouling resistance and particulate depositions in heat exchangers," International Journal of Heat and Mass Transfer, vol. 141, pp. 580-603, 2019.

J. Fernandez-Seara, F.J. Uhia, J. Sieres, A. Campo, “A general review the Wilson plot method and its modifications to determine convection coefficients in heat exchange devices,” Applied Thermal Engineering, vol. 27(17), pp.2745-2757, 2007.

L. Wang, B. Sundén, and R. M. Manglik, Plate heat exchangers: design, applications and performance. Ashurst, Southampton: Wit Press. 2007.

R. K. Shah, and D. P. Sekulic, Fundamentals of heat exchanger design. Hoboken, NJ: Wiley, 2003.

L. L. Tovazshnyansky, P. O. Kapustenko, G. L. Khavin, and O. P. Arsenyeva. PHEs in industry Kharkiv, Ukraine: NTU KhPI, 2004.

O. Onal, B. Bal, D. Canadinc, and E. Akdari, “Experimental and Numerical Evaluation of Thickness Reduction in Steel Plate Heat Exchangers,” Journal of Engineering Materials and Technology, vol. 137(4), pp. 041008-041016, 2015.

Y. Gürler, “Design and mechanical behaviour of brazed plate heat exchangers,” Doctoral dissertation, Izmir Institute of Technology, İzmir Turkiye, 2018

Y. Hayta, “Investigation of the Fatigue Behaviour of Metallic Components Used in Plate Heat Exchangers Under Variable Dynamic Loads,” Master’s Thesis, Izmir Institute of Technology, Turkey, 2020.

N. Manigandan, M, Suresh., V, NavenPrabhu. “Experimental Investigation of a Brazed Chevron Type Plate Heat Exchanger,” International Journal of Science Technology & Engineering, 1(12), pp. 1-7, 2015

T. Fukikoshi, Y. Watanabe, Y. Miyazawa, and F. Kanasaki,

"Brazing of copper to stainless steel with a low-silver-content brazing filler metal," In International Symposium on Interfacial Joining and Surface Technology (IJST2013), Osaka, Japan, November 27–29, 2013.

S. Gatea, H. Ou, & G. McCartney, Review on the influence of process parameters in incremental sheet forming. The International Journal of Advanced Manufacturing Technology, 87(1–4), pp. 479–499, 2016

M. Way, J. Willingham, and R. Goodall, “Brazing filler metals,” International Materials Reviews, 65(5), pp.257-285, 2020.

H. Erdemir, “A study on stress corrosion cracking of plate-like heat exchangers and preparation of a test stand to investigate it,” Master Thesis, Dokuz Eylül University, İzmir, Türkiye, 2017.

S. Xu, C. Wang, and W. Wang, “Failure analysis of stress corrosion cracking in heat exchanger tubes during start-up operation,” Engineering Failure Analysis, vol. 51, pp. 1-8, 2015.

S. M. Hussaini, S. K. Singh, and A. K. Gupta, “Experimental and numerical investigation of formability for austenitic stainless steel 316 at elevated temperatures,” Journal of Materials Research and Technology, 3(1), pp.17-24, 2014.

L. Jayahari, P. V. Sasidhar, P. P. Reddy, B. B. Naik, A. K. Gupta, and S. K. Singh, “Formability studies of ASS 304 and evaluation of friction for Al in deep drawing setup at elevated temperatures using LS-DYNA,” Journal of King Saud University-Engineering Sciences, 26(1), pp. 21-31, 2014.

B. Persson, “Numerical analysis of a BPHE channel plate section,” Master Thesis, Lund University, Lund, Sweden, 2011.

J. Ham, J. Yong, O. Kwon, K. Bae, and H. Cho, “Experimental investigation on heat transfer and pressure drop of brazed plate heat exchanger using LiBr solution,” Applied Thermal Engineering, vol. 225, pp. 120161, 2023.

W. Li, and P. Hrnjak, “Effect of single-phase flow maldistribution on the thermal performance of brazed plate heat exchangers,” Applied Thermal Engineering, vol. 219, p.119465, 2023.

T. Will, L. Schnabel, and J. Köhler, “Detailed Thermal Evaluation of Brazed Plate Heat Exchanger Using Infrared Thermography,” Chemie Ingenieur Technik, 95(5), pp. 732–739, 2023.

V. S. Gullapalli, and B. Sundén, “CFD Simulation of Heat Transfer and Pressure Drop in Compact Brazed Plate Heat Exchangers,” Heat Transfer Engineering, 35(4), pp. 358–366, 2013.

C. Büyükaşik, “Computational heat and fluid flow analysis of an innovative plate for a plate heat,” Master Thesis, Çukurova University, Adana, Turkiye, 2020.

G. Peker, C. Yıldız, G. Çakmak, Y. Bilgiç, and A. Yıldız, “Thermal performance of new type plate heat exchanger with spring turbulence generator using nanofluid flow,” Experimental Heat Transfer, Early Access, 2022.

H. Mehrarad, M. R. Sarmasti Emami, and K. Afsari, “Thermal performance and flow analysis in a brazed plate heat exchanger using MWCNT@water/EG nanofluid,” International Communications in Heat and Mass Transfer, vol. 146, pp. 106867, Jul 2023.

S. Gungor, “Experimental comparison on energy consumption and heat transfer performance of corrugated H-type and L-type brazed plate heat exchangers,” International Communications in Heat and Mass Transfer, vol. 144, pp. 106763, 2023.

J. Berce, M. Zupančič, M. Može, and I. Golobič, “Infrared thermography observations of crystallization fouling in a plate heat exchanger,” Applied Thermal Engineering, vol. 224, pp. 120116, 2023.




URN: https://sloi.org/urn:sl:tjoee82288



Copyright (c) 2023 Turkish Journal of Electromechanics and Energy

Creative Commons License
This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.

Indexed in: